towbar IO

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pajero12123
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Hi Guys

im looking for a diagram with specs to have a towbar made for the IO 2002 5door please

Kind Regards

Peter

Hi Guys

does anyone have a diagram with specs to have a towbar made for a 2002 Pajero IO 5Door please

Kind regards

Peter

MadMax
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hello not sure where you are

hello not sure where you are based but they are still available new, in Oz for around 400-500AUD

 

I live my life a 1/4 mile at the time

pajero12123
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Io towbar

Hi.
Thanks for your reply.
I live in Cape Town and cant find one here

Hi Guys

does anyone have a diagram with specs to have a towbar made for a 2002 Pajero IO 5Door please

Kind regards

Peter

Claude io
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tow bar

If it does help,

I don't have spec as such but I have a tow bar under my bench. I can take some picture and some measurement to help you make one.

Happy io

fordem
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That would be great Claude...

Tow bars are not available where I am, and whilst I don't need one, I want one.

pajero12123
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Hi Claude I would appreciate

Hi Claude

I would appreciate that. At the moment I have nothing so you have the best Idea now.

Thanks

Hi Guys

does anyone have a diagram with specs to have a towbar made for a 2002 Pajero IO 5Door please

Kind regards

Peter

pajero12123
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By the way , my hooter

By the way , my hooter stopped working recently and  its not the horns itself. any ideas

Hi Guys

does anyone have a diagram with specs to have a towbar made for a 2002 Pajero IO 5Door please

Kind regards

Peter

fordem
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fuse? relay? switch? wiring? ETACS?

There are downloadable manuals in the resource section of the forum.

bob_oz
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horn failure

pajero12123 wrote:

By the way , my hooter stopped working recently and  its not the horns itself. any ideas

check the fuses etc BUT commonly can be the airbag clock spring (if you have a drivers airbag)

if no airbag check the steering wheel wiring especially earth from button

.

pajero12123
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Hi. Thanks for the response i

Hi.
Thanks for the response i think you right it all point towards the steering wheel/airbag.
Can it be fixed. Im beingctold i have to replace the steering wheel. Does that sound right just to get a horn to work?

Hi Guys

does anyone have a diagram with specs to have a towbar made for a 2002 Pajero IO 5Door please

Kind regards

Peter

Claude io
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horn

pajero12123 wrote:
Hi. Thanks for the response i think you right it all point towards the steering wheel/airbag. Can it be fixed. Im beingctold i have to replace the steering wheel. Does that sound right just to get a horn to work?

Not sure but that seems a bit much and expensive. I have a spare steering wheel, I will have a look where are the connection to the horn.

Happy io

Claude io
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tow bar

pajero12123 wrote:

Hi Claude

I would appreciate that. At the moment I have nothing so you have the best Idea now.

Thanks

Sorry late follow up....

Not being good for doing a schematic, here are some pictures that should help built one. The plate are 6 mm thick, the square tube is 65 mm with 6 mm wall. This tow bar is made by/for Mitsubishi and have a part number on it. I have seen 3 different design for the 5 doors io, this one looks to be the stronger. I have seen on that the square tube is only a "V" shape. (I could take some pics on the car if you want) The 3 door io is a lot lighter built. This is mostly to say that if you build it, it doesn't have to be 100 % the same, or as strong as this one.

This tow bar is going to be fitted on the car on Monday after work, on the black io I fixed and sold...so if you have some question...ask now !

 

The hole do match to hole on your chassis, I mean you don't have to drill anything in your chassis

fordem
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Thanks a million Claude...

I now have a better idea of how to approach it.

Another advantage of having a tow bar is "rear end protection" - a couple of weeks back, I had my Grand Vitara rear-ended is a three vehicle accident - a loaded Mitsubishi Canter truck rear-ended a Toyota Premio pushing it under the rear end of my GV - and on the GV, that is where the fuel tank sits - fortunately, from the factory, the GV has a fairly substantial fuel tank guard, which, although it did sustain some damage, prevented the tank from being hit - a tow bar would have worked also.

davejhb
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Towbar

Claude,
I have done a Cad drawing of this towbar and I would like you to have a look at it and comment before I make it available to anyone. Can you please send me your e-mail address.

deejay@netactive.co.za

South Africa - 03 Pajero io 2L MPI, 225/70/16 Bridgestone Dueler A/T, 3mm Stainless Steel Bash Plate.

Claude io
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cad

davejhb wrote:
Claude, I have done a Cad drawing of this towbar and I would like you to have a look at it and comment before I make it available to anyone. Can you please send me your e-mail address.

I have send you an email....Thanks

Happy io

pajero12123
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Hi Claude Thanks for the fine

Hi Claude
Thanks for the fine detail. By the looks of it you covered every angle and Im sure I can have it made from these pics of yours.
Would be nice to see a pic after its fitted , if you can.
Thanks very much

Does anyone know whether I need to replace my steering wheel in order to get the horn to work as everything points t the steering wheel

Hi Guys

does anyone have a diagram with specs to have a towbar made for a 2002 Pajero IO 5Door please

Kind regards

Peter

Claude io
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tow bar fitted

As requested...

Happy io

 

On the left you can use the tow hook bolt and nuts. On the right side you can fit a bolt through the chassis but you might be better off to put crush tube to not bent the chassis.

This tow bar have the fixation plate on the outside of the chassis rail, I will try to take some pic of another tow bar model where the fixation plate are on the other side.

Claude io
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steering wheel

Before you replace the steering, you could try to test it first

To remove it it does have an 8mm allen key on it's side. Once out you will find 2 plugs, a yellow one for the air bag, the other (single black wire) for the horn, it is the earth cable. Test the continuity between the black wire and the metal frame, once you press the horn, continuity should be there, if not this is your problem.

The allen key location, of course your steering wheel will be on the car....:)

 

Continuity test

 

If the continuity is not present when you press the horn, you may have to try to dismantle the rest. At that stage, I haven't.....maybe Bob have done it ? 

It might be a good idea to disconnect the battery, drain any power left in the car (turn the light on....) before removing the steering wheel to make sure the airbag doesn't go off.

Happy io

pajero12123
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Hi Claude. Thanks for the

Hi Claude.
Thanks for the pics. It sure helps to know how the towbar fit to the chassis and thanks for the advice on the steering wheel. I will give it a shot later. My first priority now is the towbar.
Will send some pics when Im done.
Thanks

Hi Guys

does anyone have a diagram with specs to have a towbar made for a 2002 Pajero IO 5Door please

Kind regards

Peter

Claude io
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towbar

As mentionned above here are some pictures of a different design of towbar for the 4 doors io. To me it looks to be lighter but I am no expert ! Probably easier to built...

PS the white shock are the heavy duty Gabriel fitted with the Mazda spring. The car had the kingspring but these were loose in full drop. That set up was too firm for my liking on my 2 doors io but ok here, the rear is further away from the driver seat !! and the car is heavier too.

This one was taken through the little plate on the bumper

 

Happy io

 

 

pajero12123
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Hi Dave  Im sory I must have

Hi Dave 

Im sory I must have missed your email

I would appreciate the CAD

My email: godfreypb@gmail.com

 

Kind Regards

 

 

Hi Guys

does anyone have a diagram with specs to have a towbar made for a 2002 Pajero IO 5Door please

Kind regards

Peter

imraojal
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cad file

anybody got the cad file?

 

 

pajero12123 wrote:

Hi Dave 

Im sory I must have missed your email

I would appreciate the CAD

My email: godfreypb@gmail.com

 

Kind Regards

 

 

bob_oz
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Bash plate cad file

Yes - message me with your email address and i will end it in the morning

.

saul
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I have uploaded for you.  Can

I have uploaded for you. 

Can be downlaoded from here. 

https://pajeroio.com/resources/pajeroiobashplate.dxf

fordem
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Unless I'm mistaken...

He's not asking for a bash plate CAD file - he wants one for the tow bar - which I wouldn't mind myself.

saul
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Ah crap, maybe should of read

Ah crap, maybe should of read the rest of the thread. 

If someone wants to send me the cad file I can upload it and create a link on the site that can be used again in the future. 

imraojal
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towbar cad file

I think @DaveJHB or @Claude might be having the CAD file for the towbar.

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