Sweis's Ride

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Sweis
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My Pick up parked next to Fiellies iO

My Pick Up parked next to Fiellies iO

Sweis
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Sweis
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davejhb
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Nudge bar

Looks good. Sweis which Pajero nudge bar did you fit.

deejay@netactive.co.za

South Africa - 03 Pajero io 2L MPI, 225/70/16 Bridgestone Dueler A/T, 3mm Stainless Steel Bash Plate.

Sweis
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Hi Davejhb. It's made for the

Hi Davejhb.

It's made for the iO and if i'm correct its a maxe bar.

Bad thing is i loose the recovery points because the bullbar mounts on there.

davejhb
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Nudge Bar

Thanks Sweis I will contact Maxe to see if they still make the nudge bar for the io.

deejay@netactive.co.za

South Africa - 03 Pajero io 2L MPI, 225/70/16 Bridgestone Dueler A/T, 3mm Stainless Steel Bash Plate.

Sweis
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A Mate & Me

Sweis
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4g94MPI

I am busy replacing the front crank oil seal. The biggest job so far was to loosen the pully bolt. Stripped it all down but now it is dark. I will carry on tomorrow. Still have to remove the gear on the crank shaft to get to the oil seal. So far it has been a fairly easy job. Will try and take some pictures.....

bob_oz
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crank seal

I tried to do mine when I did the timing belt butcould not work out how to remove the gear. Please take photos and write a DIY guide!

.

Sweis
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Ok i am done. No more nasty

Ok i am done. No more nasty oil leak! Photos to follow...

 

Bob_OZ i will do that

Sweis
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Start with job & stripping -

Start with job & stripping - radiator allready removed. Belts also removed

Sweis
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Camshaft Timing Mark

Camshaft Timing Mark

Sweis
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Cambelt Removed

Cambelt Removed

Sweis
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Messy & Nasty oil leak

Messy & Nasty oil leak

Sweis
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BoB_OZ This is what is

BoB_OZ This is what is keeping the gear from coming out - the pic up/Knock sensor

Sweis
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Don't know what is wrong - i

Don't know what is wrong - i can't upload anymore pics?

 will try later again!

I must say the 2 hardest most difficult thing was to loosen the crank bolt(which i did with cranking the starter) and removing the old seal!

The rest was fairly easy. The keyway pops out with ease and the gear just slides off (once you removed the pic up sensor) hey BOB_OZ? laugh

Claude io
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cambelt

Well done...yes

The manual does show the sensor but I didn't see the 2 bolts on the manual. Is that sensor in one piece or does it have some kind of spring  ?

Are you replacing the other seal (camshaft) and the water pump? or other ?

That oil leak looked pretty bad....

Happy io

bob_oz
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That would be it

Yup, that would be it, I thought the gear would clear the pickup:)

.

Sweis
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Sensor

bob_oz wrote:
Yup, that would be it, I thought the gear would clear the pickup:)

Yup me too. But luckally i didn't pry it with a prybar.

More photos coming...

Sweis
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Sensor

Claude io wrote:

Well done...yes

The manual does show the sensor but I didn't see the 2 bolts on the manual. Is that sensor in one piece or does it have some kind of spring  ?

Are you replacing the other seal (camshaft) and the water pump? or other ?

That oil leak looked pretty bad....

Happy io

The sensor is one piece with a bracket that bolt with it. If you remove the 2 bolts the bracket will come of and the sensor stay behind - it as acting as a magnet so just pull it off. I replaced the cam seal about 3 months ago which i thought was the source of the oil leak but turned out to be the crank seal. No i only repaired the oil leak.

i am posting more photos....

Sweis
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Old oil seal as hard as a

Old oil seal as hard as a rock making the engine nasty

Sweis
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A bit of clean up

A bit of clean up

Sweis
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(No subject)

Note how the marks is a bit "off" because of the fact that the engine timing is a couple of degrees BTDC

Sweis
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Belt refitted. If you

Belt refitted. If you planning on using the same belt just mark the direction it was turning to fit it back that way

Sweis
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Done & Dusted! Engine started

Done & Dusted! Engine started

Sweis
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I've also done a lube service

I've also done a lube service but i need to get new v-belts.

Today i will attemp the front shocks!

Sweis
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Time for the shocks

Before Measurement

Sweis
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Measured from bottom of rim

Measured from bottom of rim

Sweis
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Cross member / ground

Cross member / ground clearance

Sweis
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Side view "before"

Side view "before"

Sweis
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The old crap

The old crap

Sweis
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Loosen Here, here and here

Loosen Here, here and here

Sweis
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10mins - Out with the old

10mins - Out with the old

Sweis
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L/H side. Remove the washer

L/H side. Remove the washer tank...

Sweis
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Has been Protection Rubber

Has been Protection Rubber

Sweis
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Studs removed from spindle

Studs removed from spindle

Sweis
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20mm Spacer

20mm Spacer

Sweis
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The new "universal" steering

The new "universal" steering rack boot i used

Sweis
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Assembled with spacer also

Assembled with spacer also fitted

Sweis
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L/H Fitted

L/H Fitted

Sweis
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After ride height - excuse

After ride height - excuse the bad photos

Sweis
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And thats my story! End of

And thats my story!

End of April i will be fitting the 235/70/16 BFG A/T's..... Can't wait!

Enjoy everybody

fordem
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One problem...

Your "protection" rubber will keep the dust & dirt out - but it has no "bump stop" - look at the original rubber boot, the top 2~3 inches are designed to cushion the impact if/when the strut compresses fully - which I'm pretty certain will happen if you're running stock springs - notice the originals are split?

Sweis
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Yes I did take that into

Yes I did take that into consideration. The extra travel will come in handy! But I don't believe the coil will compress that much and so far for it to bottom out. I will pull it onto something and check if it articulate and see what happens!

fordem
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Did you notice the original bump rubbers are split?

Be warned, "static articulation" and dynamic articulation are different - a quick google search suggests that those terms are not in common use, so I'll explain what I mean by them.

You can, just for example, lift a front wheel with a fork lift until the other front wheel or the rear on the same side starts to lift - or - drive on to a RTI ramp and measure how much the suspension travels - I'm defining that as "static articulation" - the articulation that occurs with the vehicle essentially static or stationary - the prblem is, that this procedure does not take into consideration the dynamic forces that come into play when a vehicle is in motion - for example - the body of the vehicle moving downwards at the same time as the wheel is moving upwards.

I'd say I've replaced my fair share of split bump stops (including on my iO) and a few struts along the way - you feel your safe - carry on smartly.

Sweis
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Bump Stop

fordem wrote:

Be warned, "static articulation" and dynamic articulation are different - a quick google search suggests that those terms are not in common use, so I'll explain what I mean by them.

You can, just for example, lift a front wheel with a fork lift until the other front wheel or the rear on the same side starts to lift - or - drive on to a RTI ramp and measure how much the suspension travels - I'm defining that as "static articulation" - the articulation that occurs with the vehicle essentially static or stationary - the prblem is, that this procedure does not take into consideration the dynamic forces that come into play when a vehicle is in motion - for example - the body of the vehicle moving downwards at the same time as the wheel is moving upwards.

I'd say I've replaced my fair share of split bump stops (including on my iO) and a few struts along the way - you feel your safe - carry on smartly.

Thanks for your input FORDEM

I will see how it goes and if it creates a problem i will have no choice but to replace/insert them.

Claude io
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bump stop

Sweis wrote:
Yes I did take that into consideration. The extra travel will come in handy! But I don't believe the coil will compress that much and so far for it to bottom out. I will pull it onto something and check if it articulate and see what happens!

I like your idea of trying to improve the wheel travel...but....

Saying that the extra travel will come handy, maybe, I don't know...then you said that you don't believe that the coil will compress that much....It is one or the other.

If it does bottom out, true not very often, on some car/driver never, but if it does it will have a hammer effect on your top support bearing.

If you keep it that way, I would measure where the top of the tyre will arrive, and the lower section of the car (compare to the floor) if you get close to full compression, making sure it doesn't touch anywhere.

Well done on the new strut and they make the io safer and nicer to drive/handle.

If you dare ! you can put them back in without removing the strut from the car or using a spring compressor. I have done it....not easy but it can be done !

 

Happy io

 

Sweis
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Bigger Rubber

Fitted the Bigger Tyres 235/70/16..... Just need to get out and test them. Got an upcoming event next weekend and i will take lots of pics!

Claude io
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new tyres

Nice...The AT BFG are so much better than your yokohama geolandar, I had them a long time ago too. This will be a big difference while doing some 4wd and they are good on the road and last very long (my AT BFG, smaller in size lasted more than 80000kms)

And they will give an good extra lift....

Happy io

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